Custom Multi-Axle
Dynamometer Systems.
Engineered for vehicle validation, production testing, quality assurance, brake testing, ABS validation, ECU diagnostics, and end-of-line verification.
10 Features That Make DSI's Chassis and Multi-Axle Dynamometer Systems Different
DSI's chassis dynamometer and multi-axle dynamometer systems are engineered for commercial vehicle manufacturing, automotive manufacturing, vehicle component manufacturing, end-of-line testing, vehicle validation, brake testing, ABS validation, ECU diagnostics, and production quality assurance.
Auto-Centering Roll Technology
Automatically positions vehicles for more consistent chassis dynamometer testing, improved repeatability, and streamlined production workflows.
True Brake Testing & Measurement
Engineered to simulate real-world operating conditions for more accurate brake testing, performance validation, and quality assurance.
On-Roller ABS Validation Testing
Supports anti-lock braking system testing directly on the dynamometer to improve validation efficiency and testing consistency.
Regenerative Energy Reclaim Technology
Captures and returns energy generated during testing to reduce energy consumption and support more efficient facility operations.
Slip Differential Testing Capabilities
Enables advanced wheel, tire, axle, and drivetrain testing for development programs, vehicle validation, and performance analysis.
Anti-Rollover Vehicle Testing
Supports vehicle stability evaluation and testing requirements for commercial vehicles, specialty vehicles, and emerging vehicle platforms.
On-Dyno ECU Diagnostics
Perform diagnostics while vehicles are actively operating on the dynamometer, helping reduce troubleshooting time and improve validation processes.
Vehicle ECU Programming & Validation
Supports ECU programming, parameter validation, custom vehicle communications, and advanced control system integration.
Automatic Wheelbase Adjustment
Accommodates multiple vehicle platforms and wheelbase configurations while reducing setup time and improving testing flexibility.
Automated Vehicle Hold-Down Systems
Improves vehicle positioning, operator efficiency, testing consistency, and overall throughput in production testing environments.
Chassis Dynamometer Configurations for Production, Validation, Development, and Specialty Vehicle Testing
DSI designs chassis dynamometer and multi-axle dynamometer configurations for end-of-line vehicle testing, offline validation, ABS testing, electric vehicle testing, hybrid vehicle testing, military vehicle testing, autonomous vehicle validation, and complete vehicle performance verification.
Built Around the Way Your Vehicles Move Through Manufacturing
From end-of-line dynamometer testing to offline validation areas and dedicated development environments, DSI configures each system around your facility layout, vehicle platforms, production flow, and testing requirements.
Discuss Your Testing RequirementsEnd-of-Line Testing
Validate every vehicle before it leaves production with integrated end-of-line dynamometer testing for quality assurance, brake testing, ECU diagnostics, and final performance verification.
Offline Testing
Dedicated dynamometer testing facilities for service, repair, troubleshooting, rework, diagnostics, and post-production vehicle validation activities.
Development Testing
Support engineering teams during vehicle development, prototype validation, drivetrain testing, powertrain evaluation, and performance analysis programs.
Full Chassis Testing
Evaluate complete vehicle performance in a controlled chassis dynamometer environment for braking, acceleration, drivetrain, ECU, and overall system validation.
Front & Rear Axle Testing
Test front axle and rear axle assemblies independently to support targeted drivetrain validation, component testing, and vehicle manufacturing quality checks.
ABS Validation Testing
Dedicated dynamometer configurations focused on anti-lock braking system testing, on-roller ABS validation, brake performance analysis, and safety system verification.
Autonomous Vehicle Testing
Support emerging autonomous vehicle validation requirements with flexible dynamometer configurations for advanced vehicle platforms and automated testing environments.
Military Vehicle Testing
Custom dynamometer configurations for defense applications, specialty vehicle testing, heavy-duty vehicle validation, and mission-critical performance verification.
Electric Vehicle Testing
Dynamometer solutions designed for EV powertrain validation, electric drivetrain testing, regenerative braking analysis, and electric vehicle performance verification.
Hybrid Vehicle Testing
Validation environments for hybrid vehicle platforms, including hybrid powertrain testing, drivetrain evaluation, brake testing, and production quality assurance.
DSI can design the testing environment around your vehicle platform, facility layout, and validation requirements.
More Than a Dynamometer. A Complete Vehicle Testing Software Platform.
DSI's dyno software platform connects dynamometer controls, vehicle testing data, production line requirements, ECU communications, quality analytics, and reporting into one integrated testing environment. Built for chassis dynamometer systems, multi-axle dynamometers, end-of-line testing, component testing, and production validation, the platform helps manufacturers improve visibility, repeatability, traceability, and testing efficiency.
Production Line Integration
Connect dyno testing with plant floor systems, production workflows, vehicle routing, quality checkpoints, and manufacturing execution requirements.
Automated Test Sequences
Standardize vehicle testing procedures with configurable test profiles for end-of-line testing, development testing, and validation environments.
Quality Analytics & Reporting
Capture test data, generate reporting, support traceability, and provide production teams with actionable quality assurance insights.
Individual Component Testing
Support test cell validation for dash testing, axle testing, ECU confirmation, parameter retrieval, and custom component test requirements.
Custom ECU Communications
Integrate with vehicle control systems, ECU diagnostics, parameter validation, and custom communication protocols used in modern vehicle platforms.
Manufacturing Intelligence
Give engineering, maintenance, operations, and quality teams better visibility into vehicle testing performance and production validation results.
Integrated ECU Diagnostics, Programming, and Vehicle Communication Capabilities
DSI dynamometer systems can support ECU diagnostics, ECU programming, parameter validation, parameter retrieval, and custom vehicle communications during active vehicle testing. This allows manufacturers to validate more than mechanical performance. It helps confirm that vehicle control systems, electronic modules, braking systems, and production data are communicating correctly before the vehicle leaves the testing environment.
Built to Communicate With Modern Vehicle Platforms
Modern vehicles rely on multiple electronic control units, communication protocols, sensors, and embedded systems. DSI integrates dynamometer controls with vehicle communication networks to support diagnostic testing, programming workflows, quality assurance, and production validation.
Discuss ECU Testing RequirementsOn-Dyno ECU Diagnostics
Perform ECU diagnostics while the vehicle is operating on the chassis dynamometer or multi-axle dynamometer system.
ECU Programming Support
Support ECU programming workflows, vehicle module updates, and control system validation during testing.
Parameter Validation & Retrieval
Retrieve and validate critical vehicle parameters to support production quality assurance and final vehicle verification.
Custom Vehicle Communications
Integrate with the vehicle communication protocols and embedded systems used across commercial vehicles, automotive platforms, EVs, and specialty vehicles.
Brake & ABS System Validation
Connect ECU diagnostics with brake testing, ABS validation, and safety system verification during controlled dynamometer testing.
Production Data Traceability
Capture diagnostic results, test outcomes, vehicle data, and validation records for traceability, reporting, and manufacturing intelligence.
Dynamometer Testing Systems for Vehicle Manufacturing, Component Production, and Specialty Platforms
DSI designs chassis dynamometer systems, multi-axle dynamometer systems, vehicle testing software, ECU diagnostics, and production validation environments for manufacturers building vehicles, components, assemblies, and advanced mobility platforms.
Vehicle Manufacturing
End-of-line dynamometer testing, brake validation, ECU diagnostics, and production quality assurance for complete vehicle manufacturing operations.
Vehicle Components & Parts Manufacturing
Testing and validation systems for axle assemblies, dash components, control modules, drivetrain components, and production-ready vehicle parts.
Commercial Vehicles
Heavy-duty vehicle dynamometer systems for trucks, buses, specialty vehicles, utility vehicles, and commercial transportation platforms.
Automotive Manufacturing
Chassis dynamometer, component testing, vehicle communications, and production validation solutions for automotive manufacturing environments.
Electric Vehicles
EV dynamometer testing for electric drivetrain validation, regenerative braking analysis, ECU diagnostics, and electric vehicle performance testing.
Hybrid Vehicles
Hybrid vehicle validation environments for drivetrain testing, brake testing, powertrain evaluation, and production quality verification.
Defense & Military Vehicles
Custom dynamometer configurations for defense applications, mission-critical vehicle testing, specialty platforms, and military vehicle validation.
Autonomous Vehicle Platforms
Flexible testing environments for autonomous vehicle validation, advanced vehicle communications, diagnostics, and automated testing requirements.
Regenerative Energy Reclaim Technology for Modern Dynamometer Systems
DSI's regenerative dynamometer systems are designed to capture and return energy generated during vehicle testing. Rather than converting excess energy into heat, regenerative technology helps manufacturers reduce energy consumption, lower operating costs, improve facility efficiency, and support more sustainable vehicle testing operations.
Lower Energy Costs
Capture and reuse energy generated during chassis dynamometer testing, EV testing, brake testing, and vehicle validation to reduce facility power consumption and operating costs.
Improved Testing Efficiency
Support demanding production testing, vehicle validation programs, brake testing, and performance verification while minimizing wasted energy.
Sustainable Operations
Help manufacturers meet operational efficiency goals, sustainability initiatives, and energy reduction targets without sacrificing testing performance.
Ideal for EV & Hybrid Vehicle Testing
Regenerative dynamometer technology is particularly valuable in electric vehicle testing, hybrid vehicle validation, regenerative braking analysis, and next-generation vehicle development.
Capture, recover, and return energy generated during vehicle testing to improve facility efficiency and reduce operating costs.